Vulcan-Hart VSX42GT Spezifikationen

INSTALLATION,OPERATION, SERVICE &PARTS MANUALVULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791FORM 30798 (Rev. A,

10SERVICE CONNECTIONSDIRECT STEAM, VSX36D FIG. 3LEGENDA. COLD SUPPLY WATER CONNECTION: 1⁄4” TUBING FOR COLD WATERCONDENSER, AND BOILER FEED.B. STEAM

11SERVICE CONNECTIONSDIRECT STEAM, VSX42DT FIG. 4LEGENDA. COLD SUPPLY WATER CONNECTION: 1⁄4” TUBING FOR COLD WATERCONDENSER, AND BOILER FEED.B. STEAM

12SERVICE CONNECTIONSREGENERATING STEAM, VSX36R FIG. 5LEGENDA. STEAM SUPPLY CONNECTION: 3⁄4” NPT FOR STEAM INLET TO BOILER. (ASTEAM PRESSURE REDUCIN

13SERVICE CONNECTIONSREGENERATING STEAM, VSX42RT FIG. 6LEGENDA. STEAM SUPPLY CONNECTION: 3⁄4” NPT FOR STEAM INLET TO BOILER. (ASTEAM PRESSURE REDUCI

14SERVICE CONNECTIONSGAS HEAT, VSX24G FIG. 7LEGENDA. GAS CONNECTION: 3⁄4” NPT.B. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATTMAXIMUM,

15SERVICE CONNECTIONSGAS HEAT, VSX36G FIG. 8LEGENDA. GAS CONNECTION: 3⁄4” NPT.B. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATTMAXIMUM,

16SERVICE CONNECTIONSGAS HEAT, VSX42GT FIG. 9LEGENDA. GAS CONNECTION: 3⁄4” NPT.B. ELECTRICAL CONNECTION FOR CONTROLS: 120V/60HZ/1PH/300 WATTMAXIMUM,

17SERVICE CONNECTIONSELECTRIC HEAT, VSX24E FIG. 10LEGENDA. JUNCTION BOX: J.I.C. 6X6X4 FOR ELECTRICAL SUPPLY CONNECTION FORHEAT.B. ELECTRICAL CONNECTI

18SERVICE CONNECTIONSELECTRIC HEAT, VSX36E FIG. 11LEGENDA. JUNCTION BOX: J.I.C. 6X6X4 FOR ELECTRICAL SUPPLY CONNECTION FORHEAT.B. ELECTRICAL CONNECTI

19SERVICE CONNECTIONSELECTRIC HEAT, VSX42ET FIG. 12LEGENDA. JUNCTION BOX: J.I.C. 6X6X4 FOR ELECTRICAL SUPPLY CONNECTION FORHEAT.B. ELECTRICAL CONNECT

2

20START-UP TEST RUNAfter the appliance is installed and proper serviceconnections have been made, thoroughly test thesteam cooker before operation.Gas

217. Turn power switch OFF. Amber light will go out.8. Blow down boiler (see BLOW DOWN BOILER inthis manual).Direct Steam Powered Cooker1. Set both

22OPERATIONWARNING: THE STEAMER AND ITS PARTS AREHOT. USE CARE WHEN OPERATING, CLEANINGOR SERVICING THE STEAMER. THE COOKINGCOMPARTMENTS CONTAIN LI

23Boiler Blowdown Valve — plumbed to the drain pipeof the boiler, and when specified as automatic, will bea solenoid (electrically operated) valve wh

24CONTROLS — COMPARTMENT (Fig. 14)The upper section of the steamer consists of twocooking compartments. Each compartment functionsindependently with

25Shutdown1. Turn the boiler power switch to the OFF positionto extinguish the pilot light.2. To make the pilot light and main burnersinoperable, turn

26Remove the “Y” strainer upstream of the drain solenoidvalve by unscrewing the cap on the section protrudingdown towards the floor. Remove the scree

27COOKING CHARTThe following table lists suggested cooking times and weights. These times, which will vary depending on initialproduct temperature, s

28PRODUCTS TO BE COOKED IN PERFORATED PANS (Cont’d.)TIMER SETTING WEIGHTPRODUCT IN MINUTES PER PANSalmon Fillets, Frozen, 8 Oz. Ea. 5 71⁄2 Lb.Scallop

29PRODUCTS TO BE COOKED IN PERFORATED PANS (Cont’d.)TIMER SETTING WEIGHTPRODUCT IN MINUTES PER PANCornYellow Whole Kernel, Frozen 5 5 Lb.Cobbettes, F

3IMPORTANT FOR YOUR SAFETYTHIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GASEQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD S

30TROUBLESHOOTINGPROBLEM CAUSE CORRECTIVE MEASURES1. Problem with low water cut-off. Replace low water cut-off control.2. Problem with pressure switch

31PROBLEM CAUSE CORRECTIVE MEASURESCompartment Won’t Heat 1. Loose or misadjusted door switch Adjust and tighten bracket on door.striker.2. Boiler not

32PROBLEM CAUSE CORRECTIVE MEASURESSteam Leak Around Door 1. Worn gasket. Replace gasket.2. Drain line obstructed or not to an Clean or open drain lin

33SERVICEThese service procedures should only be performedby a qualified servicer.WARNING: THE STEAMER AND ITS PARTS AREHOT. USE CARE WHEN OPERATING

34Local water conditions may cause excessive boilerscale build-up and cause the generator andcompartment controls not to work. Proper periodicservice

35With the probe wire removed, check the probes andcontactors in the following manner:1. With an ohmmeter, check the probe at wireconnection and shell

36On electric boilers, the high limit thermostat is locatedbehind the contactor box cover. On electric boilerswith two heating elements, the thermost

37Boiler Blowdown Solenoid Valve Does Not DrainIf your steamer has an automatic blowdown drainvalve, when the blowdown button is depressed, theboiler

38Blow pilot flame out. The reading when the protectionvalve closes (drop-out point) should be at least 5 MVbelow first reading. If first reading is

39REPLACEMENT PARTS LISTREPLACEMENT PARTS ORDERINGThe following information must accompany a replacements parts order or it cannot be filled.A. Model

4INSTALLATION, OPERATION, SERVICE & PARTS MANUALCONVECTION FOOD STEAMERSGAS, ELECTRIC, REGENERATIVE OR DIRECT STEAMMODELS VSX24, VSX36 & VSX42

40COMPARTMENT DOORPL-50859145267811320211214151918171691013

41COMPARTMENT DOORILLUS. PARTPL-50859 NO. NAME OF PART AMT. 1 836976 Latch Plate Assy. ...

42COOKINGTIMER READYTIMER PL-50794134 THRU 789 THRU 1213COOKINGREADY2CONTROL PANEL

43CONTROL PANELILLUS. PARTPL-50794 NO. NAME OF PART AMT. 1 840829 Panel - Control ...

44ELECTRICAL COMPONENTSPL-50796123465789

45ELECTRICAL COMPONENTSILLUS. PARTPL-50796 NO. NAME OF PART AMT. 1 843946 Panel - Component ...

46PLUMBINGTO STEAMER CAVITYTO OTHER SIDEPL-50797123456789101112

47PLUMBINGILLUS. PARTPL-50797 NO. NAME OF PART AMT. 1 FP-81-34 Tee ...

48LEVEL CONTROL BOX (36" & 42" GAS GENERATORS)PL-5061112345678910

49LEVEL CONTROL BOX (36" & 42" GAS GENERATORS)ILLUS. PARTPL-50611 NO. NAME OF PART AMT. 1 880397 Conn

5DESCRIPTION PAGEOPERATION (CONT’D.)OPERATING STEAMERS WITH INTERMITTENT PILOTS (GAS BASE GENERATORS ONLY) 24, 25DAILY STARTING PROCEDURE 25CLEANING 2

50GENERATOR CONTROL BOX (36" & 42" GAS & ELECTRIC)PL-5061212345678910 - 111213141516171819202122232425

51GENERATOR CONTROL BOX (36" & 42" GAS & ELECTRIC)ILLUS. PARTPL-50612 NO. NAME OF PART AMT. 1 SC-66-2

52GENERATOR CONTROL BOX (24" GAS)PL-50613123456789101112131415 - 161718192021 - 2223242526272829303332343536 - 373839404131

53GENERATOR CONTROL BOX (24" GAS)ILLUS. PARTPL-50613 NO. NAME OF PART AMT. 1 817301-3 Bracket - Control Box Mtg. .

54GENERATOR CONTROL BOX (24" ELECTRIC)PL-5061412345678910111213141516 - 171819202122232425

55GENERATOR CONTROL BOX (24" ELECTRIC)ILLUS. PARTPL-50614 NO. NAME OF PART AMT. 1 817081 Box - Boiler Control

56PL-506151 - 234567891011 - 121314151617182120192223GENERATOR CONTACTOR BOX & HEATER (LARGE SHELL)

57GENERATOR CONTACTOR BOX & HEATER (LARGE SHELL)ILLUS. PARTPL-50615 NO. NAME OF PART AMT. 1 SC-41-19 Cap Screw 5⁄16

58GENERATOR CONTACTOR BOX & HEATER (SMALL SHELL)PL-5061612345679101112131415161718192021222324 - 258

59GENERATOR CONTACTOR BOX & HEATER (SMALL SHELL)ILLUS. PARTPL-50616 NO. NAME OF PART AMT. 1 SC-66-2 Mach. Screw 6

6INSTALLATIONUNPACKINGThis steam cooker was inspected before leaving thefactory. The transportation company assumes fullresponsibility for safe deliv

60GENERATORPL-506171243658710 911121314151617181920212223242526STEAM GENERATOR - LARGE & SMALL, REGENERATIVE & ELECTRICSTEAM GENERATOR - LARGE

61GENERATORILLUS. PARTPL-50617 NO. NAME OF PART AMT. 1 NS-15-11 Full Nut 5⁄16-18 Hex ...

62REGENERATING STEAM BOILERPL-50618123456789 THRU 1314 - 151617181920

63REGENERATING STEAM BOILERILLUS. PARTPL-50618 NO. NAME OF PART AMT. 1 833152 Gauge - Pressure 0-31 P.S.I. 1⁄4 MPT

64PL-50619123 - 413 141516175 - 671812101189GENERATOR COMBUSTION CHAMBER

65GENERATOR COMBUSTION CHAMBERILLUS. PARTPL-50619 NO. NAME OF PART AMT. 1 FP-54-27 Nipple 3⁄4 x 13⁄8 TBE (SST) ...

66GENERATOR FRAMEPL-506201234 - 5156 - 7 - 89121314101116 THRU 23

67GENERATOR FRAMEILLUS. PARTPL-50620 NO. NAME OF PART AMT. 1 881526 Leg - W/6" Adjustable Flange Foot ...

68PL-50798 123PANELS

69PANELSILLUS. PARTPL-50798 NO. NAME OF PART AMT. 1 843831 Top - Housing ...

7In the United States:1. State and local codes.2. National Fuel Gas Code, ANSI-Z233.1 (latestedition). Copies may be obtained from TheAmerican Gas As

70ELECTRONIC IGNITION (GAS STEAMERS)ILLUS. PARTPL-50991 NO. NAME OF PART AMT. 1 821089-1 Orifice - Natural Gas Pilot .

71

72FORM 30798 (Rev. A, 10-95)

8Testing The Gas Supply SystemWhen test pressures exceed 1⁄2 psig (3.45 kPa), thegenerator and its individual shutoff valve must bedisconnected from t

9SERVICE CONNECTIONSDIRECT STEAM, VSX24D FIG. 2LEGENDA. COLD SUPPLY WATER CONNECTION: 1⁄4” TUBING FOR COLD WATERCONDENSER SUPPLY, AND BOILER FEED.B.